From Sidewalks to Highways: Techniques for Cutting Concrete at Different Scales

From Sidewalks to Highways: Techniques for Cutting Concrete at Different Scales

From Sidewalks to Highways: Techniques for Cutting Concrete at Different Scales

6 June 2023
Construction & Contractors, Blog

When it comes to construction projects, concrete cutting is an important process that allows you to create precise openings and shapes in concrete structures. Whether you're working on a small project or large-scale highway construction, the techniques for cutting concrete can vary significantly. In this blog post, explore the various methods used at different scales, from sidewalks to highways.

Sidewalks and Small-Scale Projects

For small-scale projects like sidewalks, driveways, or home renovations, handheld tools are commonly used for concrete cutting. Here are a few popular techniques:

Diamond Blades

Diamond blades are widely used for their ability to cut through concrete efficiently. These blades consist of small diamond segments attached to a metal core. They are available in a range of sizes and are suitable for cutting both wet and dry concrete.

Concrete Sawing

Concrete sawing is another effective method for cutting concrete. It involves using a handheld or walk-behind saw equipped with a diamond blade. This technique is ideal for creating precise cuts in concrete slabs and walls.

Wire Sawing

Wire sawing is a technique used when other methods are impractical or insufficient. It involves using a wire with diamond beads to cut through thick concrete or heavily reinforced structures. Wire sawing is versatile and can create openings of any shape or size.

Medium-Scale Projects

For medium-scale projects such as parking lots, bridges or commercial buildings, more robust cutting methods are required. Here are a couple of techniques commonly employed:

Wall Sawing

Wall sawing utilises a track-mounted system that allows for horizontal or vertical cuts in concrete walls or other vertical surfaces. This method is especially useful when creating openings for doors, windows or utility penetrations.

Flat Sawing

Flat sawing, also known as slab sawing, is used to cut horizontal surfaces such as concrete slabs, pavements or bridge decks. It involves using a walk-behind saw mounted on a wheeled cart. Flat sawing is ideal for creating expansion joints, removing damaged sections or modifying existing structures.

Highways and Large-Scale Projects

When it comes to cutting concrete for highways, dams or large infrastructure projects, specialised techniques are required to handle the scale and complexity involved. Here are a couple of methods used:

Core Drilling

Core drilling is used to create precise holes in concrete for various purposes, such as installing utility lines or collecting samples for testing. It involves using a hollow drill bit that cuts a cylindrical core of concrete.


Hydrodemolition is a high-pressure water blasting method used for removing deteriorated or damaged concrete from large surfaces. It is an efficient technique that eliminates the need for manual chipping or hammering, reducing labour and minimising structural damage.

Contact a concrete contractor to find out more about concrete cutting.

About Me
Building a New House

If you have decided to build a new house, you may be trying to figure out where to begin. Drawing up the plans, buying materials and laying foundations can all be time-consuming and sometimes confusing work. I was quite bullish when I decided to build my own home and I tried to do a lot of this work single-handedly. However, I soon realised that this would be impossible. In the end, I called in a team of construction contractors who helped to complete the property. I watched them at work and I learnt lots of useful stuff which I will write about here.